5-Wall Gaylord Box Specifications

Detailed technical specifications for our premium 5-wall Gaylord boxes. Built to industrial standards for maximum strength and durability.

5-Wall Construction Explained

Our 5-wall Gaylord boxes feature triple-wall corrugated construction with an additional protective layer, creating the strongest packaging solution in the industry. Each layer is engineered for maximum strength and impact resistance.

1

Outer Liner

High-strength kraft liner provides weather resistance and durability.

2

Corrugated Medium

First corrugated layer provides structural strength and cushioning.

3

Center Liner

Reinforcement layer that bonds the structure together.

4

Inner Corrugated Medium

Second corrugated layer for additional impact protection.

5

Inner Liner

Smooth interior surface for easy loading and product protection.

Layer 1 - Outer
Layer 2 - Medium
Layer 3 - Center
Layer 4 - Medium
Layer 5 - Inner

5-Wall Cross-Section

Triple-wall construction with protective layers

Each layer engineered for maximum strength and protection

Technical Specifications

Comprehensive technical data for our standard 5-wall Gaylord boxes. Custom specifications available upon request.

Standard Dimensions & Capacity

External Dimensions
48" L × 40" W × 36" H
Internal Dimensions
46" L × 38" W × 34" H
Cubic Capacity
59.5 ft³ (1,685 liters)
Weight Capacity
3,000 lbs (1,361 kg)
Empty Box Weight
18 lbs (8.2 kg)

Material & Construction

Wall Construction
5-Wall (Triple-Wall Plus)
Edge Crush Strength
32 ECT minimum
Burst Strength
1,500 lbs/sq in minimum
Material
100% Virgin Kraft Fiber
Certification
ISTA 3A Certified

Performance Features

Advanced engineering features that make our 5-wall Gaylord boxes the premier choice for heavy-duty industrial applications.

Maximum Strength

3,000 lb weight capacity with 32 ECT edge crush strength. Engineered to handle the heaviest industrial loads without failure.

3,000 lbs capacity

Superior Protection

5-layer construction provides unmatched protection against impacts, moisture, and handling damage during shipping and storage.

5-Wall Design

High Stack Strength

Optimized compression strength allows safe stacking of multiple loaded boxes for efficient warehouse storage and transportation.

Safe Stacking

Testing & Certifications

Our 5-wall Gaylord boxes undergo rigorous testing to meet and exceed industry standards for strength, durability, and performance.

Industry Test Standards

ISTA 3A Testing
International Safe Transit Association certification
ASTM D4169
Standard Practice for Performance Testing
TAPPI T 811
Edgewise compression test standard
TAPPI T 810
Bursting strength test method

Tested Performance Metrics

Edge Crush Strength32+ ECT
Exceeds industry minimum by 15%
Burst Strength1,500+ PSI
Superior puncture resistance
Box Compression4,500+ lbs
Safe stacking capability

Applications & Industries

Our 5-wall Gaylord boxes are trusted across diverse industries for their exceptional strength and reliability in demanding applications.

Manufacturing

Heavy parts, components, assemblies

Automotive

Parts, engines, transmission components

Electronics

Servers, equipment, delicate components

Warehousing

Storage, inventory management, returns

Custom Specifications Available

Need different dimensions, special coatings, or custom features? We can manufacture 5-wall Gaylord boxes to your exact specifications.

Custom Dimensions

Any size from 12" to 60" in any dimension

Special Coatings

Water-resistant, anti-static, food-grade

Custom Printing

Company logos, handling instructions, branding

Request Custom Quote